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Earthen Floors

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Earthen floors, also known as "rammed earth" or "puddled clay" floors, are floors made from a mixture of soil, clay, and other natural materials. These materials are compacted and packed tightly together to form a solid, durable surface for flooring. Earthen floors can be made by hand or with the use of a mechanical compactor. They are a traditional and sustainable building method, as the materials used are locally sourced and have a low embodied energy. Earthen floors are also known for their thermal mass, which helps to regulate indoor temperature. They can be left as is or sealed with a natural oil or wax finish to protect the surface. Some people also choose to add a layer of lime plaster on top of the earthen floor to improve its appearance.

A typical earthen floor recipe would include a mixture of soil, clay, and sand. The exact proportions of these ingredients will vary depending on the type of soil and clay available in your area, as well as the desired properties of the finished floor.

Here is a basic recipe:

  • Soil: This is the main ingredient and should make up the bulk of the mixture. Use a well-draining, loamy soil that is free of rocks and debris.

  • Clay: This is added to the mixture to improve its plasticity and workability. The clay should be fine-grained and free of large rocks or debris.

  • Sand: This is added to the mixture to improve its strength and durability. Use a coarse-grained sand that is free of clay or silt.

  • Water: This is added to the mixture to make it workable. The amount of water needed will depend on the type and quality of the soil and clay.

  • Optional: Straw or other fibers can be added to the mixture to improve its insulation properties. Lime or cement can also be added to the mixture to improve its strength and durability.

It's important to note that the recipe can vary depending on the location, the materials available and the desired characteristics of the finished floor. It's important to make sure that the materials are tested and the right proportions are used. It's also important to make sure that the floor is compacted and finished properly.

The ratio for an earthen floor recipe can vary depending on the specific materials and location. Typically, a mixture of soil, sand, clay, and sometimes other materials such as straw or lime is used. The ratio of these ingredients can be adjusted based on the desired properties of the floor, such as porosity or strength. For example, a higher ratio of clay to sand will result in a harder and more durable floor, while a higher ratio of sand to clay will result in a more porous and softer floor. The proportions are usually determined by the local availability of materials and the specific requirements of the project.

Yes, natural binders can be used in earthen floor recipes. Lime and cement are common binders used in earthen flooring, but there are also natural binders that can be used. For example, some earthen floor recipes use casein, a protein found in milk, as a binder. Another natural binder that is used in some earthen floor recipes is called "slaked lime" which is made by mixing quicklime with water. Additionally, in some cases, natural fibers such as straw or horse hair are added to the mix to help bind the ingredients together. The ratio of these binders will depend on the specific recipe used and the desired properties of the finished floor.

Animal blood has been used as a binder in traditional earthen flooring in some cultures, but it is not commonly used in modern earthen flooring. There are other natural binders that are more commonly used in modern construction. It is also important to mention that the use of blood as a binder is not recommended due to sanitary concerns and modern building codes. Likewise dung was used in earlier methods but not currently used also for building code concerns.

The thickness of earthen floors can vary depending on the method of construction, the intended use of the space, and the load-bearing capacity of the underlying soil or foundation. Typically, earthen floors are between 2-4 inches thick. In some cases, they can be thicker, up to 6 inches. The thickness of the floor should be determined by a structural engineer or architect to ensure that the floor is stable and can support the intended loads.

Rebar and hot water heating can be added to earthen floors as a way to improve their structural stability and thermal performance. Rebar is often added to earthen floors that are built over a crawl space or a concrete slab, this will enhance the strength of the floor and reduce cracking. Hot water heating can be added to earthen floors to provide radiant heat. It is added by running tubing through the floor, allowing hot water to flow through the tubing, which heats the floor and the space above it. It is important to note that adding these elements to earthen floors should be done by a professional to ensure that the system is installed correctly and will function as intended.

Earthen floors are typically constructed by first preparing the sub-base of the floor, which can include compacting the soil, laying a gravel layer, or installing a moisture barrier. Next, a mixture of soil, sand, clay and a binder such as lime, cement or natural binder like animal blood or dung is prepared (traditionally blood or dung.). This mixture is then spread out and leveled on top of the sub-base, and tamped or smoothed to create a flat surface. The thickness of the earthen floor can vary depending on the application, but it is generally between 2-6 inches. Rebar can be added to provide additional strength, and in some cases, hot water heating can also be added to the sub-base before the earthen mixture is applied.